Assembly floor panoramic view from mezzanine catwalk showing conveyor lines, barcode scanners, and staged pallets at dock doors with amber dock lights
Contract Assembly · Kitting · Palletizing

From Components
to Commerce.
On Time. Every Line.

We take flat-packed chaos off your loading dock and return it shrink-wrapped, labeled, and palletized — vendor-compliant before your buyer's truck backs in.

2.4M+Units assembled monthly
99.7%UPC scan accuracy
<1.2Damage per 1,000 units
98.4%On-time delivery rate
The Throughput Problem

Most CPG brands lose weeks of margin on assembly they didn't plan for.

A Target launch with six SKUs requires labeling compliance, UPC verification, shrink-wrapping to spec, and pallet configurations your 3PL has never seen. The average mid-market brand spends 68% of their pre-launch window on assembly coordination rather than sell-through strategy.

That's not a staffing problem. It's a systems problem — and it compounds every time a retailer adds a compliance requirement your warehouse team discovers at the dock.

01
Chapter One: The Problem
0%

of pre-launch time consumed by assembly coordination — not go-to-market execution.

Source: Assemble Operations Audit — 340 CPG Launches, 2023–2025

14
Avg. days lost
per unplanned kitting run
$42K
Avg. cost
per compliance rejection
Chapter Two: The Process

A four-stage pipeline built for retailer compliance at volume.

Every stage is documented. Every output is verified. The clipboard in your hand already has tomorrow's schedule printed — because we've been running this sequence since yesterday.

Workers on assembly line packaging products into cartons on a conveyor belt in a modern fulfillment facility
Line 4 · Running · 1,840 units/hr
Chapter Three: The Standards

Third-party benchmarks, not marketing claims.

Every metric on this page is pulled from our quarterly third-party audits against GS1, SQEP, and retailer-specific compliance scorecards. We publish them because buyers ask for them — and because we earn them.

Damage-per-thousand is the number your insurance carrier watches. On-time rate is the number your buyer watches. UPC accuracy is the number your chargebacks come from. We watch all three, every shift.

GS1Barcode Compliant
ISO9001:2015 Certified
FSMAFacility Ready
03
Audited Q4 2025

Compliance Matrix

Q4 2025 · Third-Party Audited

UPC / Barcode Scan Accuracy99.7%
GS1 Standard: 99.0%+0.7pp above standard
On-Time Delivery Rate98.4%
Retail benchmark: 95.0%+3.4pp above benchmark
Damage Per 1,000 Units<1.2
Industry avg: 4.8 per 1,00075% below industry average
Label Compliance (Retailer Spec)99.3%
SQEP threshold: 98.5%+0.8pp above threshold
BOM Accuracy at Intake100%
Required: 100%Perfect compliance maintained
Pallets of shrink-wrapped retail cartons staged at warehouse dock doors ready for carrier pickup, with barcodes visible on each pallet
Target Launch · Q3 2025
Units Assembled
across 6 SKUs
Calendar Days
intake to dock-ready
Chargebacks
post-delivery
Scan Accuracy
at Target DC receiving
Chapter Four: The Proof

480,000 units.
12 days.
Zero chargebacks.

A regional natural-foods brand secured a Target reset across 1,240 doors with six SKUs — four months after signing. Their co-packer was at capacity. Their 3PL didn't do kitting. Their launch manager had never run a retail program.

We received components on Day 1. By Day 12, 480,000 finished units were staged at dock, ASN transmitted, and the buyer's carrier was confirmed. The Target distribution center received the load with a 99.6% scan accuracy rate — above the 99.0% threshold that triggers a chargeback audit.

"We had never worked with a contract assembler before. We thought we'd need to manage it. We didn't — they ran the whole thing like they'd done our program a hundred times."

— Director of Operations, Regional Natural Foods Brand

04
Verified Case Study · 2025
Facility Snapshot

What you get in the Capacity Report.

A 12-page operations brief: line configurations, SKU complexity thresholds, minimum run quantities, lead time windows, and the compliance scorecard we submit to your buyer — before you sign anything.

Assembly Lines8 dedicated lines
Throughput CapacityUp to 3.2M units/mo
Facility Size120,000 sq ft
Dock Doors24 (12 inbound, 12 outbound)
Temperature RangeAmbient & controlled 45–65°F
CertificationsGS1 · ISO 9001 · FSMA
GS1 Compliant · ISO 9001:2015 · SQEP Certified · FSMA Ready · Target Approved · Walmart Compliant · Costco Spec · GS1 Compliant · ISO 9001:2015 · SQEP Certified · FSMA Ready · Target Approved · Walmart Compliant · Costco Spec ·

Request the Capacity Report

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For further-qualified buyers

Schedule a Facility Walkthrough.

90 minutes on the floor. You'll see every stage of the pipeline running live, meet the QC team, and leave with a run-rate quote for your specific SKU complexity. No slide decks. Just the operation.